Nozzle Selection Guide
Due to the volume of sales it is possible from time to time that certain nozzles may be temporarily out of stock.
Contact us for availability prior to ordering.
How to order and Purchase:
- Contact us via Email under the "Contact Us" tab to the left. Include details such as
the nozzle type you are requesting and we will respond
with the availability of the nozzle or Injector type you require.
- Payment, due to demand Paypal or personal check are the preferred methods.
Make Paypal payments to: drivbiwire@hotmail.com
- When shipping your injectors for mounting of new Nozzles or for Calibration and
balancing, include a copy of the Repair Order "RO" sheet:
Repair Order sheet "RO"
- This is a fillable .pdf that can be printed once it is filled out on your computer.
Notes and Our advice to you,
Perform your own due diligence before selecting a nozzle for your application. Take into account the power and risk to your engine and it's associated components any modification presents. Even with new OEM nozzles/injectors the risk of failure exists, it is impossible to eliminate all risk with any mechanical application therefore we strongly suggest you base your decision on the level of risk that you the owner are willing to accept.
Nozzle type and description | Nozzle Prices Sold in sets of (4) | Additional Nozzles Sold only in addition to a complete set purchase |
Bosio Race 520 Stage II ***ULSD Rated*** Product ID: 2Race520 This nozzle is only for customers running custom Kerma TDI turbos and tuning.
Please don't place an order unless you have kermaTDI approved tuning package.
Please call 1-877-KERMA TDI ext 1 for sales if you have any questions about eligibility. [ Off Road Use Only ] | $545.00 | $131.00 |
Bosio Race 520 ***ULSD Rated*** Product ID: R520 One for the crazies!
Max power and max smoke/EGT. You will break your car without upgraded turbo, intercooler and custom tuning!!!
These nozzles provided an additional 20 hp over the 0.260mm TDI-R nozzles in the VWRacingUK race car.
They have supported over 230 hp with the right equipment configuration.
Not recomended for most applications [ Off Road Use Only ] | $445.00 | $100.00 |
NEW PD150 Injectors Product ID: PD150INJ 
LIMITED QUANTITIES AVAILABLE
New in box, genuine PD150 injectors from VW. These injectors usually list for $750 EACH brand new.
These are an easy upgrade for more power and torque for our PD100 motors.
(For example, for a four cylinder motor. you will need to order quantity "4")
NOTE: THESE ARE SOLD AS INDIVIDUAL INJECTORS, PLEASE ORDER THE QUANTITY NEEDED.
NOTE: A core deposit (Charge based a per injector basis) will apply at checkout which is refundable upon receipt of your rebuildable original injectors. Robert Bosch Corporation
| $400.00 Sold Individually Core Deposit $450.00 Per set | N/A |
ALH injectors Bodies No nozzles (set of 4)
Product ID: NEWALHINJ Brand new 2-stage injector bodies ready for mounting of a nozzle of your choice for rotary injector pump TDI's. Set of four injector bodies, including three "short" injectors for #1, 2, and 4 cylinders, and #3 injector with the needle lift sensor. The #3 uses the standard "T" fuel return fitting's and sealing washers used on all Pre-2003 TDI injectors. The sensor wire fits all 90/110 hp tdi's from 1996 to 2002. Note: The wiring adapter for 2003 cars can be supplied upon request for an additional charge. Bosch IMPORTANT NOTE: A core deposit (charge based on a per set basis) which is refundable upon receipt of your rebuildable original injectors. Robert Bosch Corporation | $499 + $150.00
Core Charge | N/A |
BOSIO POWERPLUS 764
***ULSD Rated*** Product ID: PP764 +25 hp +50 torque 226.0 µm Nominal Hole diameter - Optimized hole geometry for improved flow characteristics - closer tolerances
- hardened wear surfaces
- DLC Coated needle for superior wear characteristics with ULSD fuel
- More power than the OEM parts
- More torque than OEM parts
- Less exhaust smoke for the same power output
- Improved economy in many cases | $380.00 | $100.00 |
Bosio Power Plus Stage 2 764 ***ULSD Rated*** Product ID: 2PP764 +40 hp +65 torque 226.0 µm Nominal Hole diameter (7 Holes vs 5 for greater flow) - 7 hole version of the PowerPlus 764 nozzles - Optimized hole geometry for improved flow characteristics - Increased flow and improved atomization - The flow rate of these nozzles is between the R520 and 2R520 (seven hole) nozzles.
- Closer tolerances
- Hardened wear surfaces - DLC Coated needle for superior wear characteristics with ULSD fuel
| $439.00 | N/A |
Bosio Power Plus 764 ***ULSD Rated*** Product ID: 2PP764 +30 hp +55 torque 215.0 µm Nominal Hole diameter -No smoke when set with our low smoke settings -Great potential for increase fuel economy with our low smoke settings
Approximately +30 hp +55ft-lbs torque 214.6 µm Nominal Hole diameter - Optimized hole geometry for improved flow characteristics - closer tolerances
- hardened wear surfaces - DLC Coated needle for superior wear characteristics with ULSD fuel
- More power than the OEM parts
- More torque than OEM parts
- Less exhaust smoke for the same power output
- Improved economy in many cases | $380.00 | $100.00 |
Bosio Power Plus 520 ***ULSD Rated*** Product ID: PP520 No smoke in A4 body 5-speed cars with stock chip
Best choice for most applications besides automatic transmission cars
Approximately +20 hp +40 torque 214.6 µm Nominal Hole diameter - Optimized hole geometry for improved flow characteristics - closer tolerances
- hardened wear surfaces - DLC Coated needle for superior wear characteristics with ULSD fuel
- More power than the OEM parts
- More torque than OEM parts
- Less exhaust smoke for the same power output
- Improved economy in many cases | $380.00 | $100.00 |
Bosio Power Plus 502 ***ULSD Rated*** Product ID: PP502 The PP502 is similar to a PP764, but it is 3% larger. 232.5 µm Nominal Hole diameter - optimized spray pattern
- closer tolerances
- hardened wear surfaces
- DLC Coated needle for superior wear characteristics with ULSD fuel
- More power than the OEM parts
- More torque than OEM parts
- Less exhaust smoke for the same power output
- Improved economy in many cases | $380.00 | $100.00 |
Bosio Power Plus 357 ***ULSD Rated*** Product ID: PP357 Commonly used in:
-- '98-'03 A4 body TDI with automatic transmission
-- Best upgrade choice for A3/B4 cars
-- Other VE PUMP TDI for mild power upgrade and better fuel economy
Approximately +10 hp +30 torque 192.9 µm Nominal Hole diameter - optimized spray pattern
- closer tolerances
- hardened wear surfaces
- DLC Coated needle for superior wear characteristics with ULSD fuel
- More power than the OEM parts
- More torque than OEM parts
- Less exhaust smoke for the same power output
- Improved economy in many cases | $380.00 | $100.00 |
| Bosio ULSD 1019 ***ULSD Rated*** Product ID: 1019ULSD ***Direct replacement for the "T4-150hp" Nozzle but with DLC Coatings*** OEM style nozzles are 216 µm nominal
Stock replacement for European 150 hp AXG motors.
- Optimized spray pattern
- Closer tolerances
- Hardened wear surfaces
- DLC Coated needle for superior wear characteristics with ULSD fuel
- More power than the OEM parts
- More torque than OEM parts
- Less exhaust smoke for the same power output
- Improved economy in many cases Optimized 216 µm Nominal Hole diameter | $360.00 | $90.00 |
Bosio ULSD 520 ***ULSD Rated*** Product ID: 520ULSD ***Direct replacement for the AFN / ASV Nozzle but with DLC Coatings*** OEM style nozzles are 205 µm nominal
Stock replacement for European 110 hp AFN / ASV motors.
- Optimized spray pattern
- Closer tolerances
- Hardened wear surfaces
- DLC Coated needle for superior wear characteristics with ULSD fuel
- More power than the OEM parts
- More torque than OEM parts
- Less exhaust smoke for the same power output
- Improved economy in many cases Optimized 205 µm Nominal Hole diameter | $310.00 | $90.00 |
Bosio Sprint 520 ***NOT ULSD RATED*** Product ID: S520 OEM style nozzles are 205 µm nominal
Stock replacement for European 110 hp AFN/AHF/ASV motors.
Mild upgrade for 90 hp cars. 205 µm Nominal Hole diameter | $270.00 | $80.00 |
Bosio Sprint 357/442 ***NOT ULSD RATED*** Product ID: S357 OEM style nozzles are 184 µm nominal
Standard on some 1Z/AHU motors
Mild upgrade for cars with auto transmission 195.0 µm Nominal Hole diameter | $270.00 | $80.00 |